Development of new ceramic membranes has recently grown due to its superior thermal and mechanical stability. An interesting approach to manufacture asymmetric membranes is the production of aligned pore structure by the freeze-casting method. The lack of studies involving membrane production with tubular freeze-cast substrates warrants more research. In this study, a novel tubular freeze-cast alumina substrate was used for deposition of a silica top layer. The substrate showed radially aligned pores, indicating precise structure control. The obtained pore structure shows high potential for membrane manufacture. The silica layer was produced by the sol-gel method and dip-coated on the substrates with two different withdrawal speeds. The microporous silica showed pores smaller than 2 nm. The highest withdrawal speed resulted in broader substrate coverage. However, a uniform silica layer was only obtained after a second deposition. These results confirm the viability to use tubular freeze-cast substrates for production of nanofiltration membranes.

In the present report, Al-SBA mesoporous materials were investigated for use as water adsorbents. Different precursors for aluminum were investigated: aluminum sulfate and nitrate, boehmite, and aluminum tri-sec-butoxide. Furthermore, three different procedures for addition of the silica and alumina sources were tested. Samples were characterized by nitrogen adsorption to observe their textural characteristics and by thermogravimetric desorption of water to address their performance. The sample synthesized with aluminum tri-sec-butoxide as aluminum precursor and a pre-hydrolysis step of the silica source presented the highest adsorption capacity: 1057 g.kg-1. It was also observed that water attaches more strongly to Al-containing samples than to pure silica, and that water adsorption capacity is more related to the pore volume of samples than to their surface area. This work has shown that functionalizing SBA-15 materials with aluminum is a promising strategy for producing water adsorbents with improved performance and potential for many applications.

Mesoporous silica materials have been widely investigated for their great potential as competitive adsorbents and catalysts in different areas, due to their ordered and uniform porous structures and high surface area. In order to increase the availability of these materials, the need to granulate them becomes vital for an efficient performance in industrial units. This study reports the production and characterization of clay-free granules of SBA-15 mesoporous silica, by applying the extrusion technique. The suggested methodology uses only methocel as the organic binder, which is removed after calcination. The granulation process was successfully achieved, producing pure granules of SBA-15 mesoporous silica, in size of millimeters, with 8.3 MPa of compacting pressure (by axial crushing test). The surface area and pore volume of SBA-15 mesoporous silica granules (calcined at 800 ºC) were around 392 m2/g and 0.53 cm3/g, respectively.

Sol-gel film in the SiO2-CaO-P2O5 system was prepared from TEOS, TEP, alcohol and hydrated calcium nitrate in an acidic medium. The coatings were deposited on stainless steel using the dip-coating technique. After deposition, the composite was submitted to heat treatment, at different temperatures and exposure times to investigate the influence of such parameters on the surface morphology of the composite. The coated surfaces were characterized by AFM, SEM and FTIR. The present study showed that the formation of different textures (an important parameter in implant fixation) could be controlled by temperature and time of heat treatment.